In the processing industry, CNC processing and laser cutting are two common processing methods. But have you ever been entangled in which process is more suitable for a processing project? These two methods have their own advantages and disadvantages, suitable for different needs and scenarios. Today, I will combine my own experience to give you a detailed comparison of these two processing methods in vernacular to help you make a wise choice.
1. The basic principles of CNC processing and laser cutting
To compare the advantages and disadvantages of the two, first briefly understand their working principles.
1. What is CNC processing?
CNC processing mainly relies on CNC machine tools to remove excess materials through turning, milling, drilling, etc., and finally process the desired shape.
2. What is laser cutting?
Laser cutting uses a high-energy laser beam to focus on the surface of the material, and quickly melts or vaporizes the material at high temperature to achieve cutting.
CNC processing manufacturer
2. Advantages and disadvantages of CNC processing and laser cutting
1. Advantages and disadvantages of CNC processing
Advantages:
Suitable for complex structures: CNC processing can realize the processing of three-dimensional complex shapes, such as the inner cavity or thread of parts.
High precision: CNC processing is better for scenes with high requirements on the size and surface finish of mechanical parts.
Wide material applicability: It can process metal, plastic and even wood, whether it is hard or soft materials, it can be easily handled.
Disadvantages:
Low processing efficiency: For simple cutting of thin plates, CNC processing is not as efficient as laser cutting.
High equipment cost: The purchase and maintenance costs of CNC machine tools are relatively high.
More waste: Removing excess parts during processing will produce more waste, which is not environmentally friendly.
2. Advantages and disadvantages of laser cutting
Advantages:
Fast and efficient: The cutting speed of thin plates is extremely fast, especially in the field of metal sheet processing.
Smooth cutting edge: No secondary grinding is required, saving subsequent processing time.
Suitable for mass production: In mass production, the speed and consistency of laser cutting are more advantageous.
Disadvantages:
Not suitable for thick plates: For thicker materials, laser cutting may cause the cutting edge to be not smooth enough.
Limited processing depth: Laser cutting is mainly suitable for two-dimensional plane processing, not for complex three-dimensional structures.
High energy consumption: Laser cutting equipment has a large power demand and high long-term operating costs.
3. Comparison of applicable scenarios of the two
To make the choice clearer, let's take a look at which specific scenarios CNC processing and laser cutting are suitable for.
1. Applicable scenarios for CNC processing
Complex parts processing: For example, engine parts, mechanical gears and other structures that require three-dimensional modeling.
High precision requirements: For precision parts with extremely low dimensional errors, CNC processing is the best choice.
Multi-material processing: Especially the precision manufacturing of various materials such as aluminum, steel, stainless steel, and plastic.
2. Applicable scenarios for laser cutting
Thin plate cutting: Such as fast processing of metal sheets and acrylic plates.
Mass production: For example, products that require fast cutting such as billboards and decorative panels.
Scenarios with high requirements for incision quality: Laser cutting can provide burr-free and smooth cutting edges.
4. How to choose the most suitable processing method?
To choose the appropriate processing method, it mainly depends on your project requirements:
1. Look at the processing shape
If it is a three-dimensional complex part with a large processing depth, choose CNC processing.
If it is a two-dimensional plane cutting, the shape is simple, laser cutting is more efficient.
2. Look at the material thickness
For thicker metals, such as steel over 20mm, CNC processing is more suitable.
For thin plate materials, especially 1-5mm metal or non-metallic plates, laser cutting is more efficient.
3. Look at the budget
If the budget is sufficient and high-precision parts are required, CNC processing can be selected.
If the budget is limited and fast mass production is required, laser cutting is more economical.
Interactive questions:
Is the material to be processed in your project a thin plate or a complex structure? What are the budget and precision requirements? Based on these factors, the choice will not be too difficult!
5. Can CNC processing and laser cutting be used together?
Sometimes, a single processing method may not meet all needs. Combining CNC processing and laser cutting can give full play to their respective advantages:
Laser cutting first quickly cuts out the plane contour, saving time and cost.
CNC processing then performs precision processing on the cut parts, such as cavity processing or thread processing.
This combination is particularly suitable for the manufacture of highly complex and high-precision parts, such as automotive parts or high-end mechanical equipment.
6. Summary: CNC machining and laser cutting, which one is more suitable for you?
The final choice depends on your specific project needs:
If you need to process parts with complex shapes and high precision requirements, CNC machining is a better choice.
If you pursue efficiency, cut thin plate materials, and need to ship quickly, laser cutting is undoubtedly the best solution.